Project 8

Adapted greenhouse systems for integrated vegetable production in tropical climates

Content:

Aims Phase I

Interim Report Phase I
   - Set-up of greenhouses
   - Insect screens
   - Irrigation System
   - Effects of UV absorbing
      plastic films on
      greenhouse whitefly
      Trialeurodes
      vaporariorum

Aims and planned studies Phase II


Publications


Scientists:

H.-J. Tantau
C. v. Zabeltitz
V.M. Salokhe
U. Mutwiwa
B. Chunnasit

retired colleagues:
Dr. P. Ajwang
(finished his PhD)
Dr. Harmanto
(finished his PhD)

last update:
January 2008


Aims Phase I

The main goal of this subproject is to investigate the physical and technical basis of an integrated management system for the sustainable production of vegetables in greenhouses. In an interdisciplinary central experiment, the dependency of plant yield and quality on construction and greenhouse climate, plant nutrition and plant protection as well as the mutual influence of the factors from the different disciplines are investigated. A main task of the central experiment is the optimisation of greenhouse climate control and air conditioning with regards to the cultivation of plants, plant protection, fertilisation and irrigation. A greenhouse construction is designed by using regionally available materials. The construction has to withstand high wind loads and to protect the cultures by improving air conditioning and enabling biological plant protection. Nets have to be attached in front of the ventilation openings for biological plant protection. These nets reduce the ventilation effect and react with the interior climate. The influence of such nets on inside air temperature and humidity is not well-known and must be investigated in connection with the effect on plant yield, plant quality and plant protection. Air exchange rates, depending on the mesh of the nets are calculated using climate models. If necessary additional fans have to be used. In tropical greenhouses, subsoil irrigation and fertilisation should be used and their ability investigated.






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Interim Report Phase I


Set-up of greenhouses:

Based on the experience and experiments of von Zabeltitz the greenhouse for the experimental set-up has been designed (s. fig. 1). The greenhouses have large ventilation openings at the side walls and gables. An additional opening is placed at the ridge. The ratio of ventilation area to ground area is about 1.1. Additionally two fans are installed in the gable for emergency ventilation. An Indian greenhouse company has been selected to build up 14 greenhouses for the central experiment (8) and for the satellite experiments (6). The preparation of the area at AIT campus, the foundation and the infrastructure were carried out by Prof. Salokhe, AIT. Due to the engagement of Prof. Salokhe the experimental set up could be finished within a few month.

Fig. 1.: Sketch of the screened experimental greenhouse in Bangkok

Besides these 14 experimental greenhouses three smaller greenhouses were build up by Prof. Salokhe for comparison of different insect screens with different mesh sizes. The results of these measurements were necessary to decide, whether greenhouses in the CE could be covered with insect screens against Thrips.

Insect screens:

Laboratory measurements of spectral transmissivity of screens and plastics were carried out at the Institute of Horticultural and Agricultural Engineering, University of Hannover. This was followed by measurements of air transmissivity (discharge coefficients) of screens using a wind tunnel apparatus at the same institute. 15 different insect screens were tested for their air permeability and light transmission, and the results were evaluated. The thickness of the threads and meshes were measured under a microscope. The screens came from the Netherlands (10), Israel, Germany and Thailand.
The air permeability was measured with an apparatus consisting of a wind tunnel with a fan at one end. The tunnel was connected to a wooden box (2x2x2 m), open at one side. The screens to be tested were attached to a frame, which was then fixed within the opening. The dynamic pressures were measured for each screen, at different air velocities, with an inclined tube manometer (connected with a measuring rake to the wind tunnel). The pressure difference between the static pressure behind the screen and the room atmosphere was measured with a “Betz-Manometer”. For the measurements, the pressure was regulated at the “Betz-Manometer” by increasing the air velocities in steps of 0,05 and 0,01 for each screen. This was done for a better comparison of the screens later on. The measurements were taken four times for each screen, and a mean value was computed from these values.
The results of the preparatory measurements in the small greenhouses, build by Prof. Salokhe, have shown that with decreasing mesh size temperature will be increased. As the measured temperature increase was small, the originally open greenhouses of the CE were covered with 78 mesh insect screens (s. P1) against Thrips.

External and greenhouse climate measurements were made at the AIT campus in Bangkok, Thailand in the greenhouses of the CE and in one satellite greenhouse. The internal climate measurements were carried out concurrently in similar, naturally ventilated greenhouses covered with three different insect-proof screens on ventilation openings. The different nets are 22 x 52 mesh (34-mesh); 40 x 37 mesh (40-mesh, Econet M); and 52 x 78 mesh (78-mesh, Econet T). Tomato (Lycopersicon esculentum, cv. King Kong II) plants were grown in the greenhouses during the experimental period. The results show that the inner temperature will be increased in line with the higher net size covered on the greenhouse. The temperature difference was only occurred at the day time. The greenhouse with 78-mesh had around 1-2 °C (on average) higher than the greenhouse with 40-mesh. The air temperature could reach up to 37 °C at the day time. Similarly, the greenhouse with 40-mesh had 1 - 2 °C (on average) higher than the greenhouse with net of 34-mesh at the day time. The air temperature inside the greenhouse with 34-mesh had the lowest temperature compared to the other greenhouses. In general the overall temperature inside the greenhouse in this season is ranging between 25 to 37 °C.
Crop growth factors such as Leaf area Index (LAI) and floor use fraction were estimated during the experimental periods. The daily water balance is an important parameter which is strongly influenced by the physical properties of a greenhouse such as: ventilation rate, air exchange rate. Based on the daily water balance, the evapo-transpiration efficiency, water requirement for irrigation and air exchange rate can be calculated. Two water flow meters were installed on both the irrigation inlet pipe and the drainage canal. Prior to use, the meters were calibrated. In the other two greenhouses, the measurements of evapo-transpiration were made manually.
A dynamic mass and energy balance model of the greenhouse system was developed in Matlab/Simulink in order to predict the internal micro-climate of the greenhouse and evapo-transpiration from external climatic data and the properties of insect screens. The model is based on several physical and empirical relationships obtained from literature. Use of Simulink enables the determination of the various states of the system using a set of differential equations, in a holistic manner.
Model predictions of greenhouse air temperature, relative humidity and evapo-transpiration were compared to the measurements from the two greenhouses and good agreement was achieved. Scenario simulations were then carried out to predict the effect of a range of insect-proof screen parameters on greenhouse air temperature. Simulations were also carried out to predict the greenhouse air temperature from external climate parameters for different seasons of the year. The results form a good basis for decisions on screened greenhouse design improvements and climate control interventions in screened greenhouses in the humid tropical climates.
When evaluating these results, one can consider that the design of the greenhouses with a large ventilation opening (ratio of ventilation opening to ground area > 1.0) is already well adapted to the tropical climate conditions in Bangkok. The transpiration rate of the crop has a significant influence on the greenhouse climate. Nevertheless there are still problems with fruit set, Ca-deficiency and fungi infestations (s. results of P2, P3 and P4).
At KU-campus Kaempaensaen experiments were carried out in an empty greenhouse with fan and pad cooling, supported by NRC. In this greenhouse the temperature and humidity distribution was measured. The results are showing severe gradients from the pads to the fans. The temperature is increasing and the humidity is decreasing. Due to these results, it is doubtful whether fan and pad cooling is an alternative to a greenhouse with free ventilation. These experiments must be repeated with a tomato crop inside the greenhouse.

Irrigation System:

The set-up of the irrigation and fertilisation system was planned by Prof. Salokhe, AIT. Due to the pour quality of natural soil at AIT campus it was necessary to grow the tomato plants in pots with a standardised substrate. Consequently, subsoil irrigation was not possible. The pots are irrigated with drip irrigation. The system has been prepared for a closed irrigation system with gutters in the soil covered with PE-plastic film, but due to the expected problems with recycling of the irrigation water, the drainage water was released to the clong.
For fertilization Dosatron fertilizer injectors were installed for each greenhouse. However due to problems with Ca-supply, it was necessary to install a second Dosatron in order to inject CaNO3 separately from other fertilizers (s. P2). Initially there were severe problems with malfunctioning of Dosatrons but after exchanging the mechanics, the Dosatrons became more reliable.

Effects of UV absorbing plastic films on greenhouse whitefly Trialeurodes vaporariorum:

In addition, the effect of plastic films on the dispersion behaviour and the effect of the quantity of UVA portion of the UV spectrum on greenhouse whiteflies has been investigated at Hanover campus. Two plastic films, (Thermilux (a standard agricultural film and UV transmitter), and K Rose (UV blocking)) with different spectral transmissivity characteristics for UV radiation were used to cover small tunnel. A cross-like structure comprising of four tunnels (two of which were covered with Thermilux and two with K Rose plastic film), and a black box compartment at the centre, was constructed and used in this experiment. Whiteflies were released from the black box compartment and allowed to fly in to a tunnel of their choice. The whiteflies were later recaptured using yellow sticky traps placed at specific distances inside the tunnels. Initial results indicate that more whiteflies (over 90 %) were recaptured in the tunnels covered using the UV transmitting plastic film. Whitefly penetration into the tunnels was more in the tunnels covered with Thermilux plastic film. Penetration in to the tunnels covered with K Rose plastic film was limited as manifested by the large number of whiteflies recaptured on the first trap (96 %) and the few numbers recaptured on the last traps (0.3 %). However, the inclusion of plants inside the tunnels did not change the penetration behaviour of the whiteflies in either of the materials. Therefore UV absorbing plastic films may be incorporated in integrated pest management programs in greenhouses.



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Aims and planned studies Phase II


The ongoing experiments have shown that in order to improve the culture condition in the greenhouse, the air temperature and air humidity must be decreased and the Ca-uptake must be improved. The minimum size of the ventilation openings must be determined.
In order to decrease the air temperature several methods will be applied:
IR-reflective PE-film, white cover for the soil and white pots shall be used. In addition, the improvement of forced ventilation, fan and pad system (investigated at KU) is necessary. For reduction of air humidity at night, an increase of air exchange rate and air movement is necessary.
The effect of these methods has to be evaluated by measuring the reaction of the crop (Phytomonitoring). For this approach, the Plant-Phytomonitor EPM, provided by Steinbeis-transfer-centre, Berlin, will be used. This facility offers a continuous measurement of leaf temperature, transpiration rate and net photosynthesis. By displaying the microclimatic conditions in a Psychrometric chart, the different ranges of optimal climatic conditions, particularly stress situations can be detected (s. P2).
The Ca-uptake must be improved by optimising the salt content and the composition of the fertiliser solution (s. P3). Furthermore for a sustainable crop production a closed irrigation system is necessary. In order to avoid the distribution of diseases by circulating irrigation water bio-filters are necessary (co-operation with AIT and project P4 and P7).
We seek to achieve the objectives through jointly planned and supervised postgraduate student research projects (Ph.D. (UH) and MSc. (AIT) projects).


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Publications


Ajwang, P., Tantau, H.-J. (2008) : A Simulation Model for Functional Design of Insect-Proof Greenhouses for the Humid Tropics. European Journal of Horticultural Science, (submitted).


ABSTRACT
A simulation model based on energy and mass balance method was developed in MATLAB\SIMULINK in order to predict the effect of insect-proof screen properties on climate in naturally ventilated greenhouses in the humid tropics. The model uses the four commonly measured weather parameters (wind speed, global solar radiation, air temperature and relative humidity) as input variables The model was used to evaluate the effects of discharge coefficients (Cd) and area of insect-proof screen materials on greenhouse climate. The discharge coefficients of the insect-proof screening materials were determined by relating static pressure drop and airflow rates using the Bernoulli and continuity equations. External and greenhouse climate measurements were made at the Asian Institute of Technology (AIT) campus in Bangkok, Thailand. The internal climate measurements were carried out concurrently in two similar, naturally ventilated greenhouses covered with different insect-proof screens on ventilation openings. Tomato (Lycopersicon esculentum ‘King Kong II) plants were grown in the greenhouse during the experimental period. Model predictions of greenhouse air temperature were then compared to the measurements from the two greenhouses and good agreement was achieved. The results form a good basis for decisions on screened greenhouse design improvements and climate control interventions in screened greenhouses in the humid tropical climates.

Max, J. F.; Horst, W. J.; Mutwiwa, U. N.; Tantau, H.-J. (2008).
Effects of Greenhouse Cooling Method on Growth, Fruit Yield and Quality of Tomato (Solanum lycopersicum L.) in a Tropical Climate. Biosystems Engineering, (submitted).


ABSTRACT
A tomato (Solanum lycopersicum L.) crop was grown in four greenhouses (GH’s) during the dry season 2005/06 in Central Thailand. Sidewalls and roof vents of two GH’s were covered with nets and these GH’s were mechanically ventilated when air temperature (T) exceeded 30 °C (“NET”). The other two GH’s were clad with polyethylene film and equipped with a fan and pad cooling system (“EVAP”). Overall mean T was significantly reduced by 2.6 and 3.2 °C (daytime) and 1.2 and 2.3 °C (night) in EVAP as compared to NET and outside air, respectively. T maxima in EVAP averaged about 4 °C lower than in NET and outside. The relative humidity (rH) was around 20 and 30 % (day) and 10 and 15 % (night) higher in EVAP than in NET or outside, respectively. Vapour pressure deficit averaged 0.25 in EVAP, 1.03 in NET and 1.48 kPa outside. The crop water-consumption was significantly lower in EVAP (1.2) than in NET (1.8 L plant-1 day-1), which is ascribed to reduced transpiration in EVAP. Total fruit yield was similar in NET (6.4) and EVAP (6.3 kg plant-1). Although the quantity of undersized (mostly parthenocarpic) fruits was reduced in EVAP, the proportion of marketable yield was significantly higher in NET (4.5) than in EVAP (3.8 kg plant-1), owing to a largely increased incidence of fruit cracking in EVAP. This coincided with higher fresh weight and Ca concentration in the fruits but reduced Ca concentrations in vegetative plant parts in EVAP. From the results and considering the costs for installation and operation, it is concluded that in regions with high atmospheric rH evaporative cooling is not recommendable without profound technical modifications.


Patil, S. L., Tantau, H. J., Salokhe, V. M. (2007).
Modelling of Tropical Greenhouse Temperature by Auto Regressive and Neural Network Models. Biosystems Engineering. Accepted.


ABSTRACT
In this study the variation of inside air temperature in a tropical greenhouse was investigated. The study included auto regressive (AR) model with an external input (ARX), an auto regressive moving average model with an external input (ARMAX) and a neural network auto regressive model with an external input (NNARX). External and internal climatic data recorded over a year were used to build and validate models for simulating environmental conditions inside the greenhouse. The variables measured to estimate the greenhouse internal climate included external temperature, solar radiation, relative humidity and cloud cover. It was observed that models performed better when series tuning was done for fixed temperatures rather than fixed during time. Though ARX outperformed ARMAX, NNARX predicted results were in close agreement with the measurements.


Mutwiwa, U. N., Max, J., and H. J. Tantau (2007).
Effect of Greenhouse Cooling Method on the Growth and Yield of Tomato in the Tropics.


ABSTRACT
Cooling greenhouses in the humid tropics is especially challenging due to the high intensity of solar radiation and humidity prevalent in these regions. The effect of natural ventilation and evaporative cooling on the greenhouse microclimate, growth and production of tomato Solanum lycopersicum cv FMTT260 were evaluated. The research was carried out in two greenhouses (measuring 20 m long by 10 m wide) at the experimental site of the “Protected Cultivation Project” on the campus of the “Asian Institute of Technology” (AIT), situated 44 km north of Bangkok in Khlong Luang, Pathum Thani, central Thailand, (14° 04’ N, 100° 37’ E, altitude 2.3 m). The naturally ventilated greenhouse was covered with a UV-absorbing plastic film on the roof and a 50-mesh insect proof net on the sidewalls and roof ventilation opening. The evaporative cooled greenhouse was completely covered with the UV-absorbing plastic film and was equipped with a fan and pad cooling system. In each greenhouse, 300 tomato plants were grown at a density of 1.5 plants m-2 and maintained for 15 to 20 weeks. Results from two seasons show that the cooling method influenced the greenhouse microclimate, plant growth and yield. Although evaporative cooling lowered greenhouse temperature, the unwanted increase in humidity resulted in fungi infections and reduced transpiration. Plants grown in evaporatively cooled greenhouse were 30 cm to 45 cm shorter than those grown in naturaly ventilated one. Differences were also noted in flowering, leaf area, dry matter partitioning and harvested yield. The significance of cooling method and greenhouse covering material on plant growth and production in protected cultivation systems in the tropics is discussed.


Mutwiwa, U. N., von Elsner, B., Max, J., and, H. J. Tantau (2007)
Cooling Naturally Ventilated Greenhouses in the Tropics by Near-Infra Red Reflection
Paper accepted for presentation during the High Technology for Greenhouse System Management conference (GREENSYS2007) to be held from 4th to 6th October 2007, in Naples, Italy. Accepted for publication in Acta Horticulturae.


ABSTRACT
High air-temperature and -humidity inside greenhouses located in the semi-humid and humid tropics is one of the major constraints to protected cultivation in areas such as central Thailand. Studies were conducted during the dry and rainy seasons in two naturally ventilated greenhouses, clad with insect-proof nets on the sidewalls and roof ventilation openings, to investigate the effect of a newly developed shading paint containing a near infra red (NIR) reflecting pigment on the greenhouse microclimate and plant growth. A polyethylene film was used to cover the roof and gable of the greenhouse. Mulching material was a white plastic film. The shading paint was applied on the roof of one of the greenhouses (“Trt”) using a high pressure system. This led to a lowering of the greenhouse air temperature by a maximum of 4 °C when the crop was young corresponding to 18% reduction in transmission of global radiation. However, due to the cooling effect of the transpiring crop, temperature differences between the greenhouses levelled out when the crop was mature. Shading reduced plant water requirement, power consumption of the fans, the number of blossom-end rot affected and parthenocarpic fruits, in both dry and rainy season. A slight reduction in marketable yield and an increase in the number of cracked fruits were observed in Trt. Although there is need for more research, these results reveal that combination of natural ventilation and NIR-reflection may provide a solution for cooling greenhouses in areas with high ambient humidity levels.


Mutwiwa, U. N., Tantau, H. J., von Elsner B., and J. Max (2007)
Effects of NIR-Reflection Greenhouse Cooling on Blossom-End Rot and Fruit Cracking in Tomato (Solanum lycopersicum, L.)
Proceedings of the 6th workshop on Sustainable Horticultural Production in the Tropics held from 6th to 9th December 2006 at Mtwapa, Kenya. Accepted for publication in African Journal of Horticultural Science.


ABSTRACT
Blocking the near infra red (NIR) portion of the global radiation from entering a greenhouse is one of the emerging environmentally friendly and economical ways of reducing greenhouse temperature without increasing the humidity. In this study, the effect of cooling greenhouses by NIR-reflection on the microclimate, fruit quality and growth of tomato crop was investigated. Two greenhouses measuring 10 m long by 20 m wide by 6m high were constructed at the Asian Institute of Technology, Klong Luang, Thailand. Both greenhouses were naturally ventilated and were clad using insect proof screens (78-mesh) on the sidewalls and ventilation openings while the roof was covered with an ultra violet (UV) absorbing plastic film. Reduheat, a NIR-reflecting pigment was applied on the roof of one of the greenhouses (Trt). Results show that the quantities (both weight and count) of tomato fruits affected by blossom-end rot (BER) as well as undersized fruits (weighing less than 50 g) during both, dry and rainy seasons were lower for the plants grown inside the greenhouse with the NIR-reflecting pigment on the roof. On the other hand, in this greenhouse the number of cracked fruits was slightly higher. In addition, NIR-reflecting pigment reduced electric power consumption of the ventilation fans (used for emergency cases). The application of NIR-reflecting pigments on greenhouse covers for cooling, reduction of water requirement and fruit quality improvement is recommended for crops grown inside greenhouses when solar radiation is in abundance.


Mutwiwa, U. N., Tantau, H. J., Salokhe, V. M., and U. Schmidt (2007)
Phytomonitoring Transpiration of Tomatoes Grown in Naturally Ventilated Greenhouses in the Humid Tropics
Proceedings of the 5th International Symposium of Irrigation of Horticultural Crops to held in Mildura, Australia, from 28th August to 2nd September 2006. Accepted for publication in Acta Horticulturae.


ABSTRACT
Naturally ventilated greenhouses in the humid tropics require large ventilation openings in order to provide sufficient air exchange, hence lower temperature and humidity levels, and increase carbon dioxide concentration inside the greenhouse. Fixing insect proof nets in front of the ventilation openings is becoming increasingly popular as it reduces the entry of insect pests into the greenhouse thereby minimising the usage of pesticides. However, insect proof screens also reduce airflow into and out of the greenhouse thus affecting the bioclimate. The effect of insect proof screens on the transpiration of tomato crops was investigated in large experimental greenhouses in Bangkok, Thailand. Online monitoring of the bioclimate was done in two greenhouses covered with insect proof screens with different physical properties, using a plantputer phytomonitor. In addition, evapotranspiration of the tomato plants was also determined using the water balance method. White mulches and white pots were used in the greenhouses to reduce the solar radiation load. Results show that leaf transpiration (and crop water requirement) was higher in the greenhouse clad with the finer mesh, when the plants were young (6 WAT) but the opposite was observed for mature plants (14 WAT), though the difference was not statistically significant. Vegetative (plant height, leaf area index) and generative (number of trusses, yield) plant growth was not significantly affected by the porosity of the net. Moreover the results show that phytomonitoring technique provides the greenhouse manager with online plant response hence decisions on climate (and nutrition) control can be taken earlier than is the case when relying on visual inspection.


Mutwiwa, U. N., Tantau, H. J. and Salokhe V.M. (2007)
Greenhouses in the Humid Tropics: Problems and Solutions.
Proceedings of 3rd International Conference on Solar Radiation and Day Lighting (SOLARIS 2007) February 7th to 9th, 2007, New Delhi, India. Vol. 1: 238-247.


ABSTRACT
The development of a greenhouse suitable for protected cultivation in the humid tropics is still far from being realized. Reducing the heat load without increasing the humidity inside the greenhouse, pest exclusion without heavy reliance on chemicals and monitoring plant response to changes in the microenvironment are the main challenges. As such the development of a strategy that allows for rational use of resources for high quality plant production while ensuring maximum protection and sustainability of the environment is still being sought. The progress made in developing an adapted greenhouse that encourages biological pest control and simultaneously offers an optimum microclimate is discussed in the concept of integrated plant production in the humid tropics.


Harmanto, H.J. Tantau and V.M. Salokhe
Microclimate and Air Exchange Rates in Greenhouses covered with Different Nets in the Humid Tropics
Biosystems Engineering (2006) 94 (2), 239-253


ABSTRACT
The effect of different mesh sizes of nets (40, 52 and 78 mesh) to cover ventilation openings of greenhouses located in the humid tropics on microclimate and air exchange rates was studied. Experiments were carried out in three identical greenhouses (each size of 10m wide by 20m long). These greenhouses were covered with a plastic film on the top, and different insect-proof nets on the roof and sidewalls, respectively. Water vapour, transpired from 300 tomato plants cultivated in each greenhouse, was used to determine air exchange rate. In addition, an energy balance method, based on solar radiation and daily microclimate in and outside the greenhouse, was used to predict the air exchange rate. A good agreement was achieved between the measured and predicted air exchange rates. Results show that the use of nets at different mesh sizes had a significant effect on microclimate and air exchange rate. Compared to the 40 mesh greenhouse, the reduction of air exchange rate of about 50% and 35% was obtained for the 78 and 52 mesh greenhouses, respectively. Consequently, the internal air temperature was also increased by 1-3 1C. Regarding air temperature rise, only minor differences have been observed due to very large ventilation openings. However, differences in absolute humidity were much more pronounced and statistically significant. Humidity in 78 mesh greenhouse was consistently approx. two times higher than 40 mesh greenhouse, while 50% increment was observed in the 52 mesh greenhouse. Based on internal microclimate and its ability to exclude some major insects, the 52 mesh net seems to be selected as a compromise size of nets appropriate for tropical greenhouse.


Harmanto, H.J. Tantau and V. M. Salokhe (2006)
Optimization of Ventilation Opening Area of a Naturally Ventilated Net Greenhouse in Humid Tropical Environment
International Symposium on Greenhouse Cooling, ISHS, Almeria, Spain, Acta Horticulturae 719, 165-171.


ABSTRACT
A study was conducted to evaluate the performance of a naturally ventilated net greenhouse designed for humid tropical conditions having a large vent ratio of 1.05. The greenhouse had a size of 10 m by 20 m. An ultraviolet (UV)-stabilized plastic film was used to cover the roof, gables and lower parts of the walls. The ventilation openings in the roof and side wall were covered by UV-absorbing insect-proof screen (52-mesh). Maintaining a very large ventilation opening, however, is not always advantageous when the cost of nets and the possible migration of smaller pests into the greenhouse via the net are taken into consideration. The main objective of the study was to determine the minimum size of ventilation opening area of the greenhouse. Five levels of 100, 80, 60, 40 and 20% of total ventilation openings area were tested. The experiment was carried out with a full crop (FC) and an empty condition (EC). Temperature rise, humidity difference, transpiration rate and air exchange rate were used to evaluate the greenhouse performance. The results revealed that internal temperature was increased by 1.5 ºC (FC) and 4.5 ºC (EC), respectively when the ventilation opening was reduced to 20% of total ventilation area or a ratio of opening to floor area of 0.2. The internal humidity was also increased by 37.5% while the air exchange rate was reduced by 40%. The study revealed that the ratio of ventilation opening to surface floor area of 0.6 was the minimum requirement in order to maintain a favourable microclimate in a tropical greenhouse.


Harmanto, H.J. Tantau and V. M. Salokhe
Influence of Insect Screens with Different Mesh Sizes on Ventilation Rate and Microclimate of Greenhouses in the Humid Tropics
Agr. Engng. Intl.,2006 Vol. VIII. Manuscript BC 05 017.


ABSTRACT
An investigation on the effect of the use of nets with different mesh-sizes on the internal microclimate and ventilation rate in greenhouses located on the humid tropics was carried out. Three greenhouses (each measuring 10 m wide × 20 m long) were constructed and covered with a plastic film on the roof, and different insect proof nets on the sidewalls, respectively. Net sizes of 40-mesh, 52-mesh and 78-mesh were used. Water vapour, transpired from 300 tomatoes cultivated in each greenhouse, was used to determine the ventilation rate. In addition, an energy balance method which offers a simple, rapid and accurate way to predict ventilation rate was developed based on common climatic data and used in this study. A good agreement (R2 = 0.85) was obtained between two methods. Statistically, the use of insect screens with different mesh-sizes had a significant effect on ventilation rate and internal microclimate. The reduction of ventilation rate about 50% and 35% for the 78-mesh and 52-mesh greenhouses, respectively was obtained compared to the 40-mesh greenhouse. Consequently, the internal air temperature was also increased by 1 to 3 °C. Although, a small temperature difference was observed, the absolute humidity among treatments was significantly different. The use of a higher mesh-size resulted in more humidity. Ventilation rate and temperature rise in the greenhouses were strongly correlated to the net porosity. Since their correlations were good in agreement, the simple equation derived from the experiment will be very useful in predicting air exchange rate and temperature rise when a new type of net is applied.


U. N. Mutwiwa, H. J Tantau and V. M. Salokhe (2006).
Response of Tomato Plants to Natural Ventilation and Evaporative Cooling methods.
International Symposium on Greenhouse Cooling, ISHS, Almeria, Spain, Acta Horticulturae 719, 447-454


ABSTRACT
In the humid tropics, high temperature and relative humidity inside greenhouses are the main factors that hinder conventional vegetable greenhouse cultivation. The use of fan and pad cooling systems, application of near infra red (NIR) reflecting pigments on the roof cover and increasing the area of ventilation openings are some of the attempts that have been made to overcome this problem. The fixing of insect proof screens in front of the ventilation openings prevents the entry of some insect pests into the greenhouse but at the same time, decreases the ventilation efficiency. The use of NIR reflecting pigments decreases air temperature but alters the spectral transmission of the greenhouse cover. In this research, the effects of spectral modification (using NIR reflecting pigments), natural and forced ventilation (evaporative cooling) on the growth of tomato plants, Lycopersicon esculentum (Miller) `FMTT260´, were investigated by online measurement of plant responses (phytomonitoring), in greenhouses located at the Asian Institute of Technology, Bangkok, Thailand. Results show clear differences in the way plants responded to different greenhouse microclimates. In the warm season, the NIR reflecting pigment significantly reduced the air temperature, leaf transpiration and the net photosynthesis inside the greenhouse, but the differences were small in the cool season. The fan and pad cooling system reduced both transpiration and temperature (air and leaf) but had minimal effect on net photosynthesis in the cool season. Fairly good correlations were obtained between the net photosynthesis and the intensity of global radiation inside the greenhouses.


Soni, P., Salokhe, V.M., and H.J. Tantau (2005).
Effect of Screen Porosity on Selected Microclimatic Parameters of Naturally Ventilated Tropical Greenhouses
Manuscript BC 05 002. Vol. VII. April, 2005. Agricultural Engineering International, CIGR Journal of Scientific Research and Development. Available online


ABSTRACT
Investigations were carried out in greenhouses cladded with insect screens and natural ventilation in tropics, to quantify the phenomenon of air-mass adherence to screen-enclosure. Four greenhouses 3 m x 6 m x 3.2 m (W:L:H) with 53, 34, 33 and 19% porosity insect screens were used with two plant maturity stages and two plant density levels. The shorter plants occupied 5% of gutter height while the taller stood at 50%. Plant density was doubled from 1.7 plant/m2 to 3.3 plants/m2 with three and five rows kept parallel lengthwise respectively. Air temperature was recorded in close proximity of cladding and observations were made to determine the influence of screen porosity on soil temperature, evapotranspiration and leaf temperature representing external and internal microclimate. A heat envelope was observed up to 15 cm distance from the outside screen. A concept of heat envelope has been proposed and discussed in terms of air temperature gradient, to explain how wide and strong the field of influence around the insect screens, offering resistance to mass and momentum transport. Inward and outward temperature gradients were higher with less porous screens (-0.88 0C and +5.7 0C) compared to porous screens (-0.44 0C and +3 0C). Similarly, higher plant density claimed larger outward gradients (4 0C) than single plant density (2.6 0C). Soil temperature was recorded for 5 and 10 cm depths in greenhouse pots. Porous screens evidenced maximum downward and upward soil temperature gradients (-2.2 0C and +3.8 0C), while less porous screens showed smaller values (-0.63 0C and +2.1 0C). Plant evapotranspiration with matured plants inside was found to decrease from 2,593 ml/day/plant for porous greenhouse to 2,053 ml/day/plant in less porous greenhouse.


Salokhe, V.M., Soni, P., and H.J. Tantau (2005).
Effect of Net Size on Horizontal Temperature Gradients in Naturally-Ventilated Tropical Greenhouses
Journal of Food, Agriculture & Environment (JFAE), 3(2):316-322.
Available online


ABSTRACT
Experiments were conducted in four greenhouses of sizes 3 x 6 x 3.2 m (W:L:H) with tomato crop inside, to study the spatial distribution of air-temperature under naturally ventilated condition. HDPE insect-nets of 32, 40, 50, and 78 mesh having 53, 34, 33, and 19% porosity, respectively, were used for greenhouses-cladding. Both, absolute and relative stress-gradients of temperature were observed along the central horizontal (x and y) axes of 3 m x 6 m greenhouse structure with x as semi-minor and y as semi-major axes. A real-time comparison was made among greenhouses for young and matured plants and two plant densities single and double. Younger plants occupied 5% of gutter height while matured statured 50%; plant density was doubled from average 1.7 plant/m2 to 3.3 plants/m2 with three and five rows kept lengthwise, respectively. Horizontal (x) locations exhibited 12% temperature gradients that were found insensitive to vegetation but lowering net porosity increased these gradients from 8% to 12%. There was 10% temperature gradient recorded in horizontal (y) locations, which decreased with decreasing vegetation, especially with plant height. It was further noted that horizontal air-temperature gradients responded considerably slower towards plant density; rather they found to be more sensitive against plant height. Plant density, on the other hand, altered their peak absolute values. Doubling plant density reported significantly higher horizontal temperature gradients.


Soni, P., Salokhe, V.M., and H.J. Tantau (2005).
Effect of Screen Size on Vertical Temperature Distribution in Naturally-Ventilated Tropical Greenhouses
Biosystems Engineering, 92(4):469-482.


ABSTRACT
Nets and screening materials are often used for greenhouses in the tropics to exclude insects. However, these nets have a direct influence on the microclimate inside the greenhouse. A wide range of such cladding materials are available with different mesh sizes. Experiments were conducted in four greenhouses with a tomato crop inside, to study the spatial distribution of air temperature in the vertical direction under natural ventilation. Both, absolute and relative temperature gradients were observed along the central vertical Z axis of a 3 m by 6 m greenhouse structure. A real-time comparison was made between greenhouses with 53, 34, 33 and 19% porosity screens for two plant growth stages (young & mature) and two plant density levels (single & double). Younger plants occupied 5% of the eaves height, while the mature plants occupied 50%; plant density was doubled from an average 1.7 plants/m2 to 3.3 plants/m2 with three and five rows kept lengthwise, respectively. The highest temperature value was obtained at the points nearer to the roof, which was about 5°C higher than the coolest point in the vertical direction. The lower 60% of the height profile registered only 86-92% of the maximum temperature value, while the top 40% registered 92-100%. The observed air temperature gradients were up to 14% higher with vegetation. A decrease in porosity increased the vertical gradients from 5% to 10%. These vertical temperature gradient patterns were found to vary with both vegetative condition inside and with the insect screen used to clad the greenhouse, and the data can be used in the development of more accurate mathematical models of air-exchange through natural ventilation.


Salokhe, V.M., Soni, P., and H.J. Tantau (2005).
Spatial Variability of Air-humidity Inside Naturally Ventilated Tropical Greenhouse Microclimate
International Agrophysics 19(4):329-336.
Available online


ABSTRACT
Research was conducted in four net-greenhouses with tomato crop inside, to study the spatial distribution of air-humidity under naturally ventilated condition. Both, absolute and relative stress-gradients of air-humidity were observed for vertical (z) and horizontal (x and y) directions with x as semi-minor axis of 3 m x 6 m greenhouse structure. Four greenhouses with 53, 34, 33 and 19% porosity HDPE nets were used with two plant maturity stages and two plant density levels. Shorter plants occupied 5% of gutter height while taller statured 50%; plant density doubled from 1.7 plant/m2 to 3.3 plants/m2 with three and five rows kept parallel to y axis respectively. It was observed that specific humidity gradients in vertical (z) direction increased by 30% with vegetation. Lowering porosity increased vertical humidity gradient. Horizontal (x) locations exhibited 25% humidity gradients that increased with vegetation. However it decreased with less porous nets. About 30% horizontal (y) humidity gradient was noted, which decreased with vegetation but, lowering porosity increased it from 10% to 25%. Horizontal gradients responded considerably slow towards plant density, rather they found to be more sensitive to plant height. Plant density on the other hand, altered their peak absolute values. With matured plants inside, less porous greenhouses evidenced lesser evapotranspiration values.


V.M. Salokhe and P. Soni (2005).
Microclimatic Response of Naturally Ventilated Tropical Net-houses to Cladding Properties
Invited Paper. In: Book of Abstracts, International Conference on Plasticulture and Precision Farming (ICPPF- 2005), November 17-21, 2005, New Delhi, India, pp. 5.


ABSTRACT
In order to reduce the chemical uses to limit environmental hazards, efforts are being made to exclude insects by using insect-proof screens, especially under tropics. Tropical climates are characterized with high summer temperature and air-humidity, where proper air-exchange is an essential requirement with insect exclusion. Nets and screening materials, often used in tropical agriculture to obstruct the insect intrusion, are getting increased attention of both growers and researchers. A wide range of such claddings are available with different mesh-openings. Experiments were conducted to investigate the influence of such screens’ porosity on both mass and momentum transfer across it. Spatial distribution of air temperature and humidity gradients in horizontal and vertical directions were measured in 3 m x 6 m x 3.2 m (W:L:H) net-houses. A real-time comparison was made among 53, 34, 33 and 19% porosity screens for two plant maturity stages and two plant density levels.


U. Mutwiwa and H. J. Tantau (2005).
Suitability of a UV Lamp for Trapping the Greenhouse Whitefly Trialeurodes vaporariorum Westwood (Hom: Aleyrodidae).
Agricultural Engineering International: the CIGR Ejournal. Manuscript BC 05 004. Vol VII.


ABSTRACT
Due to the increase in the demand for chemical free products and increasing pest resistance to chemicals, there is an urgent need to develop chemical free crop protection methods. Research was carried out to investigate the suitability of using a special UV lamp to trap the greenhouse whitefly Trialeurodes vaporariorum Westwood (Hom.: Aleyrodidae) in greenhouses located in the northern part of Germany. Four small tunnels were arranged in a cross-like pattern, with a black compartment in the centre. In the first experiment, the UV lamp was placed on one end above the tunnels such that the tunnels received different light intensities. For the second set of experiments, the UV lamp was positioned directly above the tunnels thereby generating equal UV intensities in all the tunnels. During each experiment, adult greenhouse whiteflies were released from the black compartment and allowed to fly into a tunnel of their choice, where they were recaptured using yellow sticky traps. Results show that significantly more whiteflies were recorded on yellow sticky traps inside the tunnels with more UV intensity. When the tunnels were illuminated with equal UV intensities, there was no significant difference in the number of whiteflies recorded in the tunnels. These results suggest that it is possible to develop a special lamp for trapping whiteflies in greenhouses.

Harmanto, V.M. Salokhe, M.S. Babel, H.J. Tantau (2005).
Water requirement of drip irrigated tomatoes grown in greenhouse in tropical environment
Agricultural Water Management, 2005, Vol. 71, 225-242


ABSTRACT
Four different levels of drip fertigated irrigation equivalent to 100, 75, 50 and 25% of crop evapotranspiration (ETc), based on Penman-Monteith (PM) method, were tested for their effect on crop growth, crop yield, and water productivity. Tomato (Lycopersicon esculentum, Troy 489 variety) plants were grown in a poly-net greenhouse. Results were compared with the open cultivation system as a control. Two modes of irrigation application namely continuous and intermittent were used. The distribution uniformity, emitter flow rate and pressure head were used to evaluate the performance of drip irrigation system with emitters of 2, 4, 6, and 8 l/h discharge. The results revealed that the optimum water requirement for the Troy 489 variety of tomato is around 75% of the ETc. Based on this, the actual irrigation water for tomato crop in tropical greenhouse could be recommended between 4.1 and 5.6 mm day-1 or equivalent to 0.3–0.4 l plant-1 day-1. Statistically, the effect of depth of water application on the crop growth, yield and irrigation water productivity was significant, while the irrigation mode did not show any effect on the crop performance. Drip irrigation at 75% of ETc provided the maximum crop yields and irrigation water productivity. Based on the observed climatic data inside the greenhouse, the calculated ETc matched the 75–80% of the ETc computed with the climatic parameters observed in the open environment. The distribution uniformity dropped from 93.4 to 90.6%. The emitter flow rate was also dropped by about 5–10% over the experimental period. This is due to clogging caused by minerals of fertilizer and algae in the emitters. It was recommended that the cleaning of irrigation equipments (pipe and emitter) should be done at least once during the entire cultivation period.


U. Dhakal, V. Salokhe, H.Tantau and J. Max (2005).
Development of a Greenhouse Nutrient Recycling System for Tomato Production in Humid Tropics. Agricultural Engineering
Agr. Engng. Intl., 2005, Vol. VII. Manuscript BC 05 008P.


ABSTRACT
Generally it is not customary to have a nutrient recycling system for the tropical poly-net greenhouses. The main reason is the cost involved. However, due to recent growing environmental concerns, efforts were made in this study to develop a simple but effective nutrient recycling system.
Tomato (Lycopersicon esculentum Mill., var. FMTT-260) plants were grown under two identical poly-net greenhouses. One greenhouse was equipped with nutrient recycling system while other without nutrient recycling as a control. The amount of water and nutrient saved were assessed, and plant growth performance in both greenhouses was compared.
Studies revealed that recirculation of nutrient solution could save 31.5% of total irrigation water. Among the measured major plant essential elements, the potential saving of nitrogen, phosphorus, potassium and calcium were 29.87%, 31.44%, 29.83% and 28.16% respectively. The break-even of the additional cost of nutrient recycling was less than five crop productions over a given area. The total crop yield of the closed fertigated greenhouse was almost similar to that of open fertigated greenhouse. Plant growth parameters (plant height, stem diameter and leaf area index), average size and weight of fruits, and fruit qualities (marketable fruits, moisture content, brix, pH and firmness) of closed fertigated greenhouse were also almost similar to that of open fertigated greenhouse. Due to recycling, the water productivity was increased by 45.7%.


URBANUS N. MUTWIWA, CHRISTIAN BORGEMEISTER, BURKHARD VON ELSNER AND HANS-JUERGEN TANTAU (2005).
Effects of UV-Absorbing Plastic Films on Greenhouse Whitefly (Homoptera: Aleyrodidae)
Journal of Economic Entomology, 2005, 98(4): 1221-1228.


ABSTRACT
Studies were conducted to investigate the effects of ultraviolet (UV)-absorbing plastic films on the orientation and distribution behavior of the greenhouse whitefly, Trialeurodes vaporariorum (Westwood). In field experiments, small tunnels were constructed and covered with either an UV-transmitting (Thermilux) or UV-absorbing (K-Rose) plastic film. Results show that significantly more whiteflies were recorded in the tunnels with high compared with those with low UV intensities. Moreover, whitefly penetration and dispersion were less inside the UV-deficient tunnels. These results suggest that the type of plastic film used for greenhouse covers may have a significant influence on both the initial immigration and distribution of T. vaporariorum into greenhouses. The possibilities of using UV-absorbing plastic films for whitefly integrated pest management in greenhouses are discussed.


P. Soni and V.M. Salokhe (2004).
Greenhouse Automation and Its Viability under Tropical Conditions
Proceedings of Joint Conference of the 4th International Conference of the Asian Federation of Information Technology in Agriculture (AFITA) and the 2nd World Congress of Computers in Agriculture and Natural Resources (WCCA), August 9-12, 2004, Bangkok, THAILAND.
Available online


ABSTRACT
The paper highlights the technological advancement and automation into greenhouse farming worldwide, and its viability under tropical conditions. Review revealed that in the greenhouse farming automatic control of microclimate including temperature, humidity, delta- duration-frequency of irrigation, fertigation, opening and closure of vents, etc. has been achieved with precise controls and reduced human intervention. Real time measurements and records of climatic, agronomic/physiologic and growing-media changes enabled the grower for executing quicker and effective measures hence act as greenhouse decision support system. In the tropical region, dominated by developing/under-developed countries- greenhouse automation has been found in its growing phase. It was concluded that due to abundance of human labor, lower market prices, higher costs of automation, lower risk bearing capacity, lack of proper insurance/guarantee structure against possible crop damages or price-collapse, lacking technical know-how, smaller extent of greenhouse farms, etc. questions intense automation; though primary or semi-automation seem to have brighter opportunities in the protected cultivation under tropics.


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